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Difference between revisions of "Fusion Generator:Kresty Style Build:Flat Pack"
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Each sheet has a PDF file set an appropriate size for the parts (primarily 18" x 24", but some are smaller.) Some laser cutter drivers are sensitive to the sheet sizes, so you may need to use care with the print settings. | Each sheet has a PDF file set an appropriate size for the parts (primarily 18" x 24", but some are smaller.) Some laser cutter drivers are sensitive to the sheet sizes, so you may need to use care with the print settings. | ||
| − | All sheets have a | + | All sheets have a scale to ensure that the parts are printing at 100% size. |
Optionally, sheets could be printed on paper and used as a template for hand-cutting. | Optionally, sheets could be printed on paper and used as a template for hand-cutting. | ||
Each sheet consists of 0.1pt RGB #000 black lines for vector cutting. The raster shapes in other colors should be ignored and not cut. | Each sheet consists of 0.1pt RGB #000 black lines for vector cutting. The raster shapes in other colors should be ignored and not cut. | ||
| − | |||
| − | |||
Each sheet has a 0.1" (2.5mm) margin around the edge to allow for positioning error, but I'd recommend checking before cutting anyway! Most lasers will let you run a preview at 100% speed with the lid open before doing the cut at the slower cutting speed. | Each sheet has a 0.1" (2.5mm) margin around the edge to allow for positioning error, but I'd recommend checking before cutting anyway! Most lasers will let you run a preview at 100% speed with the lid open before doing the cut at the slower cutting speed. | ||
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== Notes == | == Notes == | ||
In my version I used the Laser Cutter (could use a CnC) to cut the vanes. If you want to print the vanes, you can get the 3D files for those from [http://www.rebeldroids.net/gallery/displayimage.php?album=75&pid=905#top_display_media Savage's Files]. | In my version I used the Laser Cutter (could use a CnC) to cut the vanes. If you want to print the vanes, you can get the 3D files for those from [http://www.rebeldroids.net/gallery/displayimage.php?album=75&pid=905#top_display_media Savage's Files]. | ||
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| + | I built mine with an extra ~1" riser below the bottom sloped section, so there may be slight differences between the drawings, my photos, and the way it should be built. | ||
Revision as of 02:14, 14 December 2017
Back to Kresty Style Build guide page.
Contents
Laser Cut "Flat Pack" Parts
Kresty's build is based on Kresty's flat pack, rearranged for laser cutting.
The flat pack files are in the RebelDroids files section.
The laser cut flat packs consist of parts cut on 1/16" (1.5mm) and 1/8" (3mm) styrene (polystyrene) and 2 additional translucent diffuser parts.
Cutting Instructions
Each sheet has a PDF file set an appropriate size for the parts (primarily 18" x 24", but some are smaller.) Some laser cutter drivers are sensitive to the sheet sizes, so you may need to use care with the print settings.
All sheets have a scale to ensure that the parts are printing at 100% size.
Optionally, sheets could be printed on paper and used as a template for hand-cutting.
Each sheet consists of 0.1pt RGB #000 black lines for vector cutting. The raster shapes in other colors should be ignored and not cut.
Each sheet has a 0.1" (2.5mm) margin around the edge to allow for positioning error, but I'd recommend checking before cutting anyway! Most lasers will let you run a preview at 100% speed with the lid open before doing the cut at the slower cutting speed.
Laser Sheet A
1/16" (1.5mm) Styrene Sheet, 24" x 12" (610mm x 305mm) Vector cut the RGB #000 Black 0.1pt lines, skip all other colors and raster shapes.
Parts:
- C Band - (Needed for tall height only) 4 halves (may need trimmed for installation), expect 2 layers
- G2 Band - 2 one-thirds sections (may need trimmed for installation), allowing 2 layers
- G2 Band - 2 two-thirds sections
- I Grill - 1 half section
- L Window Strip - 1
(Optional E² E Band square - Kresty used printed round caps instead)
Laser Sheet B
1/16" (1.5mm) Styrene Sheet, 19" x 11" (482mm x 279mm) Vector cut the RGB #000 Black 0.1pt lines, skip all other colors and raster shapes.
- E1 - half of E band (top/bottom edges will need filed)
- E2 - half of E band (top/bottom edges will need filed)
- I Grill - 1 half section
Laser Sheet Parts
1/8" (3mm) Styrene Sheet, 24" x 18" (610mm x 457mm) Base
- 1 A base
- 8 B supports (either normal or extended height)
- 4 C half bands - Optional extended height lower band
- 1 D ring - Optional for extended height build
- 2 E half bands
- 1 F ring
- 2 G third & half bands
- 1 H ring
- 2 H1 half rings
- 2 I grill halves
- 18 J grill rib halves (for 9 J rings)
- 1 J-top grill ring.
- 2 K half rings
- 1 L window strip
- 1 M Top Ring
- 11 Vanes for top fan
Diffuser (translucent)
- 2 Main grill diffuser halves
- 2 Window diffuser halves
Optional:
- 8 E² E Band squares (instead of 3D printed round parts)
UNDER CONSTRUCTION, SORRY!
Back to Kresty Style Build guide page.
Notes
In my version I used the Laser Cutter (could use a CnC) to cut the vanes. If you want to print the vanes, you can get the 3D files for those from Savage's Files.
I built mine with an extra ~1" riser below the bottom sloped section, so there may be slight differences between the drawings, my photos, and the way it should be built.